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Rusty water heater woes—repair or replace?

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cocor56
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(@cocor56)
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Honestly, I’m right there with you on the “rust means it’s time” mindset. I tried to rationalize a patch job too, but after reading up and poking around my own tank, I realized it’s just delaying the inevitable. One thing I’d add—if you spot rust, check the floor around the heater for any moisture, even tiny puddles. That’s how I caught mine before it turned into a full-on disaster.

If it’s a tiny spot and you’re desperate to stretch things until payday, a sealant might keep the flood at bay for a short while.

That’s about the only scenario I’d risk it. Otherwise, once you see rust, it’s pretty much game over. Wish water heaters were as forgiving as old cars, but yeah... not even close.


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(@shadow_adams)
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Yeah, I’ve been down this road too. You’re right—once you see rust, it’s usually the beginning of the end. I tried to baby mine along with a patch once and, like you said, it just bought me a couple weeks. Ended up with a soggy laundry room floor anyway, so lesson learned.

That bit about checking for moisture is spot-on. I thought I was safe because everything looked dry at first glance, but then I noticed a faint ring on the concrete where water had pooled and dried up. Turns out there was a slow leak underneath that wasn’t obvious until it got worse. Kind of sneaky how they can go from “eh, just a little rusty” to “surprise flood” overnight.

I get the temptation to slap some sealant on there if you’re in a pinch—sometimes payday just isn’t close enough. But even then, I’d keep a sharp eye on it and maybe lay down some towels or a tray just in case. Like you said:

If it’s a tiny spot and you’re desperate to stretch things until payday, a sealant might keep the flood at bay for a short while.

Honestly though, I wish these things lasted as long as old cast iron radiators or something. Feels like water heaters are built to self-destruct after 8-10 years nowadays... Maybe that’s just my luck.

One thing I’d add: if you do end up replacing it, take a few minutes to flush your new tank once or twice a year. A plumber told me that can help prevent sediment buildup and slow down rusting (not that it’ll make them immortal, but every extra year counts). Learned that one the hard way too.

Anyway, replacing is a pain but at least you don’t have to worry about coming home to an impromptu indoor pool...


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james_summit
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I hear you on the “just a little rusty” turning into a disaster overnight. I’ve lost count of how many times I’ve been called out to a place where someone thought they could squeeze another month or two out of a rusty tank, only to find water creeping under the baseboards. It’s almost never worth the gamble, in my experience. Once rust shows up, it’s like a ticking clock—patches and sealants are just buying you time, and not much of it.

I get why people try to stretch it, though. New water heaters aren’t cheap, and nobody wants to shell out for one if they can avoid it. But honestly, I’ve seen more damage from waiting too long than from biting the bullet early. Water finds its way into places you’d never expect, and then you’re dealing with mold or warped floors on top of everything else.

About flushing the tank—yeah, that’s solid advice. I’ll admit, I’m a bit skeptical about how much extra life it really gives you, but it definitely helps with efficiency and can slow down sediment buildup. The thing is, most folks don’t even know they’re supposed to do it until it’s too late. Manufacturers could do a better job making that clear, but then again, maybe they don’t want these things lasting forever...

One thing I’d add: keep an eye on the anode rod if your tank has one. It’s not something most people think about, but swapping that out every few years can actually make a difference. I’ve seen tanks go 12-15 years with regular maintenance, but those are the exception, not the rule.

Honestly, I miss the days when appliances were built to last. Now it feels like everything’s got an expiration date baked in. Maybe that’s just me being cynical, but after seeing enough of these things fail right on schedule, it’s hard not to wonder.

Anyway, if you’re seeing rust and leaks, my two cents—don’t wait too long. A little prevention now beats a major headache later.


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(@wafflesmagician)
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Had a job last month where the homeowner tried to “just keep an eye on it” after spotting rust. Two weeks later, they had water in the crawlspace and a ruined carpet.

“Once rust shows up, it’s like a ticking clock—patches and sealants are just buying you time, and not much of it.”
Couldn’t agree more. I get wanting to save money, but waiting usually costs more in the end.


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ben_smith
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Had a similar call not long ago—guy figured a little rust was “no big deal” and just kept mopping up the drips. Next thing, he’s got a soaked subfloor and a heater that’s basically falling apart. I get wanting to stretch things out, but once you see rust, it’s usually game over. Sometimes folks think a patch will buy them a year or two, but in my experience, it’s more like a couple months... if that. Just not worth the gamble most times.


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