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Rusty water heater woes—repair or replace?

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Posts: 7
(@fishing_hannah)
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I’ve been reading up on this a lot lately since I’m staring down a similar issue. It’s kind of wild how quickly rust can take over, even if you’re diligent about maintenance. I get what you’re saying about the anode rod—mine looked pretty rough after just a few years, and I swapped it out, but now I’m wondering if that just bought me a little time.

What I’m struggling with is figuring out when it’s actually worth trying to repair versus just biting the bullet and replacing the whole thing. I mean, patching a tank seems like a temporary fix at best, but I’ve seen some folks online swear by epoxy patches or internal liners. Has anyone actually had long-term success with those? Or is it just delaying the inevitable?

Also, I keep hearing that water quality makes a huge difference. Our area has moderately hard water, but I’m not sure if it’s bad enough to justify a softener. Is investing in a softener going to noticeably extend the life of a new tank, or is it more about just reducing scale in appliances overall? I’d rather not throw money at something that won’t make a real impact.

Curious if anyone’s tracked how long their tanks lasted with regular anode changes and flushing, versus just letting them run until failure. It feels like there’s a lot of conflicting advice out there, and I’m trying to sort out what actually works in practice...


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tech_kenneth
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(@tech_kenneth)
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I’ve tried the epoxy patch route before and honestly, it’s just a stopgap. If the tank’s already rusting through, you’re mostly buying a few months—maybe a year if you’re lucky. Once the integrity’s gone, it’s hard to trust it, especially with the risk of leaks. As for softeners, I’ve got moderately hard water too and skipped it. My last tank lasted 11 years with regular anode changes and flushing, but I didn’t see a huge difference compared to neighbors who just let theirs go. Personally, I’d rather put the money toward a new tank than patch up a failing one.


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electronics_kenneth7730
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(@electronics_kenneth7730)
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Can’t argue with you on the epoxy—it’s like putting a Band-Aid on a broken leg once rust’s eating through the tank. I’ve seen folks try everything from JB Weld to duct tape (don’t ask), but once the steel’s compromised, you’re just delaying the inevitable. Anode changes and flushing definitely help, but yeah, sometimes it feels like you’re just squeezing out a few extra months. Personally, I’d rather swap the tank than risk a surprise indoor swimming pool.


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Posts: 12
(@davidskier)
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“once the steel’s compromised, you’re just delaying the inevitable.”

Yeah, that’s pretty much my take too. I get wanting to stretch things out, but patch jobs just mean more waste in the long run. Curious if anyone’s tried going tankless instead of swapping for another standard heater? I’ve heard mixed things about efficiency and lifespan, but it seems like a greener move if you can swing the upfront cost.


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geek950
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(@geek950)
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I’m with you on not wanting to just slap a patch on and call it good. Once rust shows up, it’s usually game over. We looked into tankless when ours went out last year. The upfront price was a shock, but the space savings and never running out of hot water were tempting. Ended up sticking with a regular tank because of budget, but I do wonder if the long-term savings would’ve balanced things out. Heard maintenance can be a pain with hard water, though... anyone else run into that?


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